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Jobsite Addition of Water -- What, why, & how?
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WHAT is Jobsite Addition of Water?
Jobsite addition of water is the addition of water to
ready mixed concrete in a truck mixer after arrival at
the location of the concrete placement. Such tempering
of concrete may be done with a portion of the design
mixing water which was held back during the
initial mixing, or with water in excess of the design
mixing water, at the request of the purchaser.
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WHY is Water Added at the Jobsite?
When concrete arrives at the jobsite with a slump that
is lower than that allowed by design or specification
and/or is of such consistency so as to adversely affect
the placeability of the concrete, water can be added to
the concrete to bring the slump up to an acceptable or
specified level. This can be done when the truck
arrives on the jobsite as long as the specified slump
and/or water-cement ratio is not exceeded. Such an
addition of water is in accordance with ASTM C 94,
Standard Specification for Ready Mixed Concrete.
The ready mixed concrete supplier designs the concrete
mixture according to industry standards to provide
the intended performance. Addition of water in
excess of the design mixing water will affect concrete
properties, such as reducing strength (Figure 1), and
increasing its susceptibility to cracking. If the purchaser
requests additional water, in excess of the design mix,
the purchaser assumes responsibility for the resulting
concrete quality. The alternative of using a water reducing
admixture or superplacticizer to increase concrete
slump should be considered. Provided segregation
is avoided, increasing the slump of concrete using
admixtures usually will not significantly alter concrete
properties.
HOW to Add Water at the Jobsite?
- The maximum allowable slump of the concrete
must be specified or determined from the specified
nominal slump plus tolerances.
- Prior to discharging concrete on the job, the actual
slump of the concrete must be estimated or determined.
If the slump is measured, it should be on a
sample from the first 1/4 cu. yd. (0.2 m3) of discharged
concrete and the result used as an indicator
of concrete consistency and not an acceptance
test. Tests for acceptance of concrete should be
made in accordance with ASTM C 172.
- At the jobsite, water should be added to the entire
batch so that the volume of concrete being retempered
is known. A rule of thumb that works reasonably
well is—1 gallon, or roughly 10 lb., of
water per cubic yard for 1 inch increase in slump
(5 liters, or 5 kg, of water per cubic meter for 25
mm increase in slump).
- All water added to the concrete on the jobsite must
be measured and recorded.
- ASTM C 94 requires an additional 30 revolutions
of the mixer drum at mixing speed after the addition
of water. In fact, 10 revolutions will be sufficient
if the truck is able to mix at 20 revolutions
per minute (rpm) or faster.
- The amount of water added should be controlled
so that the maximum slump and/or water-cement
ratio, as indicated in the specification, is not exceeded.
After more than a small portion of the concrete is
discharged, no water addition is permitted.
- Upon obtaining the desired slump and/or maximum
water-cement ratio, no further addition of water on
the jobsite is permitted.
- A pre-concreting conference should be held to
establish proper procedures to be followed, to
determine who is authorized to request a water
addition, and to define the method to be used for
documentation of water added at the jobsite.
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References
- ASTM C 94, Standard Specification for Ready Mixed
Concrete, ASTM, West Conshohocken, PA.
- NRMCA Publication 186, “Ready Mixed Concrete” Richard
D. Gaynor, Silver Spring, Maryland.
- NRMCA QC2—Appendix on Agenda for a Pre-Placement
Conference, Silver Spring, Maryland.
- NRMCA Publication 188, ‘Truck Mixer Driver’s Manual,’ Silver
Spring, Maryland.
- “Adding Water to the Mix: It’s Not all Bad,” Eugene O. Goeb,
Concrete Products, January 1994.
- “Adjusting Slump in the Field,” Bruce A. Suprenant,
Concrete Construction, January 1994.
- “Effect of Prolonged Mixing on the Compressive Strength
of Concrete with Fly Ash and/or Chemical Admixtures,”
Dan Ravina, submitted for publication, ACI Concrete
International, 1995.
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USED WITH PERMISSION FROM THE NRMCA |
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