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Crazing Concrete Surfaces -- What, why, & how?
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WHAT is Crazing?
Crazing is the development of a network of fine random
cracks or fissures on the surface of concrete or
mortar caused by shrinkage of the surface layer. These
cracks are rarely more than 1/8 inch [3 mm] deep and
are more noticeable on steel-troweled surfaces. The
irregular hexagonal areas enclosed by the cracks are
typically no more than 11/2 inch [40 mm] across and
may be as small as 1/2 or 3/8 inch [12 or 20 mm] in
unusual instances. Generally, craze cracks develop at
an early age and are apparent the day after placement
or at least by the end of the first week. Often they are
not readily visible until the surface has been wetted
and it is beginning to dry out.
Crazing cracks are sometimes referred to as shallow
map or pattern cracking. They do not affect the
structural integrity of concrete and rarely do they
affect durability or wear resistance. However, crazed
surfaces can be unsightly. They are particularly conspicuous
and unsightly when concrete contains calcium
chloride, a commonly used accelerating admixture.
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Crazing Concrete Surface Dampened |
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WHY Do Concrete Floors Craze?
Concrete surface crazing usually occurs because one
or more of the rules of “good concrete practices” were
not followed. The most frequent violations are:
- Poor or inadequate curing. Environmental conditions
conducive to high evaporation rates, such as
low humidity, high temperature, direct sunlight, and
drying winds on a concrete surface when the concrete
is just beginning to gain strength, cause rapid
surface drying resulting in craze cracking. Avoid
the delayed application of curing or even intermittent
wet curing and drying after the concrete has
been finished.
- Too wet a mix, excessive floating, the use of a jitterbug
or any other procedures that will depress
the coarse aggregate and produce an excessive
concentration of cement paste and fines at the
surface.
- Finishing while there is bleed water on the surface
or the use of a steel trowel at a time when
the smooth surface of the trowel brings up too
much water and cement fines. Use of a bull float
or darby with water on the surface or while the
concrete continues to bleed will produce a high
water-cement ratio, weak surface layer which will
be susceptible to crazing, dusting and other surface
defects.
- Sprinkling cement on the surface to dry up the
bleed water is a frequent cause of crazing. This
concentrates fines on the surface. Spraying water
on the concrete surface during finishing operations
will result in a weak surface susceptible
to crazing or dusting.
- Occasionally carbonation of the surface results
in crazing as it causes shrinkage of the surface layer.
Carbonation is a chemical reaction between cement
and carbon dioxide or carbon monoxide from
unvented heaters. In such instances the surface will
be soft and will dust as well.
HOW to Prevent Crazing
- To prevent crazing, start curing the concrete as
soon as possible. Keep the surface wet by
either flooding with water, covering it with
damp burlap and keeping it continuously moist
for a minimum of 3 days, or spraying the surface
with a liquid-membrane curing compound. Avoid
alternate wetting and drying of concrete surfaces
at an early age. Curing retains the moisture
required for proper reaction of cement with water,
called hydration.
- Use moderate slump (3 to 5 inches [75 to 125 mm])
concrete. Higher slump (up to 6 or 7 inches [150
to 175 mm]) can be used provided the mixture
is designed to produce the required strength
without excessive bleeding and/or segregation. This
is generally accomplished by using water-reducing
admixtures.
- NEVER sprinkle or trowel dry cement or a mixture of
cement and fine sand on the surface of the plastic concrete
to absorb bleed water. DO NOT sprinkle water
on the slab to facilitate finishing. Remove bleed water
by dragging a garden hose across the surface. DO
NOT perform any finishing operation while bleed
water is present on the surface or before the bleeding
process is completed. DO NOT overwork or over-finish
the surface.
- When high evaporation rates are possible, lightly
dampen the subgrade prior to concrete placement to
prevent it absorbing too much water from the concrete.
If a vapor retarder is required on the subgrade,
cover it with 3 to 4 inches of a compactible,
granular fill, such
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Follow These Rules to Prevent Crazing
- Use moderate slump (3-5 inches) concrete with reduced bleeding characteristics.
- Follow recommended practices and timing, based on concrete setting characteristics, for placing and
finishing operations:
- Avoid excessive manipulation of the surface, which can depress the coarse aggregate, increase the
cement paste at the surface, or increase the water-cement ratio at the surface.
- DO NOT finish concrete before the concrete has completed bleeding. DO NOT dust any cement onto the
surface to absorb bleed water. DO NOT sprinkle water on the surface while finishing concrete.
- When steel troweling is required, delay it until the water sheen has disappeared from the surface.
- Cure properly as soon as finishing has been completed.
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References
- Guide for Concrete Floor and Slab Construction, ACI 302.1R,
American Concrete Institute, Farmington Hills, MI.
- Concrete Slab Surface Defects: Causes, Prevention, Repair,IS
177T, Portland Cement Association, Skokie, IL.
- Ward Malisch,Avoiding Common Outdoor Flatwork Problems,
Concrete Construction, July 1990.
- Ralph Spannenberg,Use the Right Tool at the Right Time,
Concrete Construction, May 1996.
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USED WITH PERMISSION FROM THE NRMCA |
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